B1BB0BK1 - 406D9 ES9J4S ENGINE EMISSION CONTROL CEE 2000

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE

1 - IDENTIFICATION

(1)Identification marking comprising :

2 - DATA

petrol engine(s)
engine code XFX XFX
special features manual gearbox ML5T 4HP20 automatic gearbox
unit reference 10FJ2A 10FJ2L
number of cylinders 6 6
bore x stroke (mm) 87 x 82,6 87 x 82,6
capacity (cm3) 2946 2946
compression ratio 10,9/1 10,9/1
maximum power (KW EC) 152 152
maximum power ( HP DIN) 210 210
engine speed at max. power (r.p.m.) 6500 6500
maximum torque (da.Nm EC) 28,5 28,5
engine speed at max. torque (r.p.m.) 3780 3780
fuel system multipoint injection multipoint injection
make BOSCH BOSCH
type ME 7.4.6 ME 7.4.6

3 - TIGHTENING TORQUES

3 - 1 - POWER TRAIN MOUNTINGS

tightening torque(s) right-hand engine mounting (suspension)
engine type ES9J4S
(2) rod 5 da.Nm
(3) rod 5 da.Nm
(4) right-hand engine mounting fastener to flexible mounting 6 da.Nm
(5) right-hand engine mounting fastener to flexible mounting 4,5 da.Nm
(6) fastener for flexible mounting 3 da.Nm

ES9J4S ENGINE

right-hand engine mounting (suspension)
engine type ES9J4S
(2) rod 5 da.Nm
(3) rod 4,5 da.Nm
(4) right-hand engine mounting fastener to flexible mounting 6 da.Nm
(5) right-hand engine mounting fastener to flexible mounting 4,5 da.Nm
(6) fastener for flexible mounting 5 da.Nm

ES9J4S ENGINE 5 GEARBOX

tightening torque(s) gearbox mounting
engine type ES9J4S ES9J4S
special features manual gearbox ML5T 4HP20 automatic gearbox
(7) gearbox mounting fixing to left side flexible block 6,5 da.Nm 6,5 da.Nm
(8) the shaft 5 - (b) 4,5 da.Nm 5 - (b) 6,5 da.Nm
(9) flexible mounting to bracket fastening 3 da.Nm 3 da.Nm
(10) flexible mount bracket to body 2,5 da.Nm 2,5 da.Nm
(11) flexible mount bracket to body 2,5 da.Nm 2,5 da.Nm

ES9J4S ENGINE AL4 AUTOMATIC GEARBOX

tightening torque(s) gearbox mounting
engine type ES9J4S ES9J4S
special features manual gearbox ML5T 4HP20 automatic gearbox
(7) gearbox mounting fixing to left side flexible block 6,5 da.Nm 6,5 da.Nm
(8) the shaft 5 - (b) 4,5 da.Nm 5 - (b) 6 da.Nm
(9) flexible mounting to bracket fastening 3 da.Nm 3 da.Nm
(10) flexible mount bracket to body 2,5 da.Nm 2,5 da.Nm
(11) flexible mount bracket to body 2,5 da.Nm 2,5 da.Nm

ES9J4S ENGINE

tightening torque(s) engine mounting (lower)
engine type ES9J4S
(12) torque reaction rod fastener 6 da.Nm
(13) rod to torque reaction link flexible mounting fastener 5 da.Nm
(14) torque reaction link flexible mounting fastener 4,5 da.Nm

ALL MODELS

3 - 2 - CRANKSHAFT AND CONNECTING RODS

main bearing cap casting/bearings tightening torques
reference / description (M11) (M8) (M6)
(20) bolts for main bearing cap castings/main bearings or shells/bearings
pre-tightening
3 1 1
(20) bolts for main bearing cap castings/main bearings or shells/bearings
slackening
yes yes no
(20) bolts for main bearing cap castings/main bearings or shells/bearings
tightening (da.Nm)
3 1
bolts for main bearing cap castings/main bearings or shells/bearings
tightening (°)
180 180

tightening torque(s) crankshaft and connecting rods
reference / description da.Nm (°)
(21) con rod cap 2 + 74
(23) flywheel/crankshaft assembly 2 + 60

3 - 3 - CYLINDER HEAD EQUIPMENT

tightening torque(s) cylinder head equipment
engine type ES9J4S
(30) camshaft bearing casting or
camshaft bearings pre-tightening (da.Nm)
0,2
(30) camshaft bearing casting or
camshaft bearings (da.Nm)
1
(31) cylinder head cover
pre-tightening (da.Nm)
0,5
(31) cylinder head cover (da.Nm) 0,8
(32) inlet manifold
pre-tightening (da.Nm) (da.Nm)
0,4
(32) inlet manifold 0,8
(33) exhaust manifold (da.Nm)
pre-tightening
1
(33) exhaust manifold (da.Nm) 3
(34) inlet manifold
pre-tightening (da.Nm)
0,4
(34) inlet manifold (da.Nm) 0,8