B1CD01K1 - 406D9 XU7 INJECTION XU5 INJECTION

CHECK LINER PROTRUSION

1 - SPECIAL TOOLS

reference description reference reference
[1] liner protrusion measuring plate (-).0132-B 1132 - T
[2] dial gauge support (-).0132-C 1132 - T
[3] dial gauge (-).1504 2437 - T

2 - CHECK LINER PROTRUSION

NOTE : if the liners are reused, position them in relation to the cylinder block, aligning the marks made on removal .

Fit :

Fit the dial gauge [3] on the bracket [2] .

3 - CHECK THAT THE LINERS ARE FLAT

Zero the dial gauge .

Carry out a check at four points on the liner .

The difference should not exceed 0.02 mm, if it does, eliminate the cause .

4 - CHECKING THE DIFFERENCE IN LEVEL BETWEEN THE LINERS

Measure the protrusion of both liners at points (1) and (2) .

The difference should not exceed 0.05 mm, if it does, eliminate the cause .

5 - CHECKING THE LINER PROTRUSION IN RELATION TO THE CYLINDER BLOCK

Check the flatness of the cylinder block .

At three points, check the protrusion of each liner in relation to the cylinder block .

The liner protrusion should be between 0.03 and 0.10 mm .

Definitively mark the order and direction of the liners in relation to the cylinder block .

Position the base seals .