B1EF06K1 - 406D9 XU5JP ENGINE XU7JB ENGINE XU7JP ENGINE

ADJUSTMENT VALVE CLEARANCES (8 VALVE ENGINE(S))

1 - SPECIAL TOOLS


reference description reference reference
[1] timing gear tool (-).0132-AA 6016 - T
[2] dial gauge (-).1504 2437 - T

2 - VALVE CLEARANCE ADJUSTMENT


Fit the tool [1] .

Turn the camshaft using tool [1] .

Operating clearance in mm :

set fully open check check
exhaust valve inlet valve exhaust valve
1 3 4
3 4 2
4 2 1
2 1 3


Place the cam on the cam back and measure the clearance (J) .

Note the value of the clearance measured for each valve : A1-E1; E2-A2; A3-E3; E4-A4 .

If the clearances (J) noted are incorrect, remove :


Measure the thickness (E) of the adjustment shims (3) .

Determine the thickness of adjustment shims (3) to be fitted by referring to the example (column A or B) .

Example : .

A B
operating clearance 0.20 0.40
clearance measured 0.10 0.55
difference - 0.10 + 0.15
E 2.35 2.95
shims to be fitted 2.25 3.10
clearance obtained 0.20 0.40

Fit the adjustment shims (3) thus determined then the tappets (1) .

WARNING : observe the direction of fitting of the adjustment washers .


NOTE : zone (a) can be identified by its brightness .

Fit :

IMPERATIVE : for the various tightening torques .

Bearings 2 and 4 are numbered .


Refit the lubrication rails (4) .

Apply a drop of AUTO JOINT OR compound to the four corners (b) of the camshaft bearings .


Fit the cylinder head cover (5) .

Refit the various components in the reverse order to removal .