B1EG03K1 - 406D9
REMOVAL - REFITTING CAMSHAFT
1 - SPECIAL TOOLS
[1] lip seal fitting drift (-).0188-N .
[2] Flywheel setting rod (-).0188-Y .
[3] flywheel stop (-).0188-F .
[4] Camshaft setting rod (-).0188-M .
2 - REMOVAL
Remove :
Disconnect and move aside the union (3) .
Refit the engine upper mounting .
Run up the bolts .
Disconnect the crankcase breather hose .
Disconnect the connector (4) .
Remove :
Move aside : The brake servo vacuum pipe (8) .
Remove the exhauster (9) .
Gradually loosen the securing bolts in sequence .
Remove :
Clean the joint faces with an approved descaling product; Do not use sharp or abrasive tools .
3 - REFITTING
Remove the rod [2] from the flywheel .
Fit the stop [3] .
Fit : The crankshaft pulley bolt .
Remove the stop [3] .
Turn the crankshaft a quarter turn in the opposite direction to running (Pistons at mid-stroke) .
Deposit a line of sealing compound SILICONE CATEGORIE 2 (AUTOJOINT OR) at (A) around the edge of the mating surfaces .
IMPERATIVE : position the camshaft (11) in the main bearing caps casting (10) .
Fit the assembly (10), (11) .
Finger tighten then progressively tighten the securing bolts in the order shown .
Tighten the bolts to 1 daN.m .
Before fitting the camshaft seal, ensure that the bottom of the seat is free of sealing compound .
Apply grease to the space between the oil seal lips .
IMPERATIVE : the outer face of the lip seal must be free of all traces of oil .
Fit a new lip seal using tool [1] .
Fit :
Set the camshaft hub (12) (Using the tool [4]) .
Tighten the bolt (13) to 4.3 da.Nm .
IMPERATIVE : oil the O-rings before refitting .
Fit :
Tighten the bolts to 2 daN.m; The nut to 2 da.Nm .
Fit the cylinder head cover using a new gasket .
Run up the bolts .
Gradually tighten the cylinder head cover bolts in a spiral starting from the inside .
Tightening torque: 1 da.Nm .
Turn the crankshaft, a 1/4 turn in the direction of rotation .
Peg the flywheel using the rod [2] .
Fit the camshaft gear .
Adjust : the sensor air gap (16) .
Remove the upper engine mounting .
Refit the timing belt .
Continue the fitting operations in the reverse order to removal .