B2CJ0SK1 - 406D9 ML5T GEARBOX

IDENTIFICATION SYNCHRONISERS

1 - PRELIMINARY OPERATIONS

Dismantling :

• gearbox

Removal :

• ratio of gear no. 5
• GEARBOX CASING
• INPUT AND OUTPUT SHAFTS

Dismantling :

• OUTPUT SHAFT

2 - PRESENTATION

(1) Double synchroniser (1st/2nd) .

(2) 3rd/4th synchroniser .

(3) synchroniser : 5th .

3 - IDENTIFICATION OF THE COMPONENTS OF A SYNCHRONISER

(4) Synchroniser ring .

(5) Synchroniser sleeve .

(6) ball .

(7) finger .

(8) spring .

(9) Synchroniser hub .

NOTE : the ball, spring and finger assemblies of the 3 synchronisers are identical .

4 - ASSEMBLY REFERENCES

(Common to the 3 synchronisers) .

When assembling the synchroniser sleeve to the hub, ensure that the references correspond (D,E and D',E') .