B2CJ0VK1 - 406D9 ML5T GEARBOX

ASSEMBLY GEARBOX CONTROL PLATE

1 - PRELIMINARY OPERATIONS

Removal :

• ratio of gear no. 5
• GEARBOX CASING

Dismantling : GEARBOX CONTROL PLATE .

2 - ASSEMBLY

Position the spring (1) on its guide (3) and compress it with the roller (2), then position it in the notch (4) .

Compress the spring (5) .

Position the fork (6) between the spring (5) and the washer (7) .

Fit :

• a new seal (8)
• the gear selection shaft (10)

Fit new tension pins .

Position the 1 st/2 nd shaft (10) in its needle roller bearing .

Select in the direction of arrow (E) .

Engage the gear in direction (F) .

Rotate the 1 nd/2 rd shaft (10) in the direction of arrow (G) to position the dog (11) in the housing (12) .

Return the plate to neutral by moving in the direction of arrow (J) .

Insert the 3 rd/ 4 th shaft (14) in its bore (15) .

Engage the gear in direction (I) .

Select in the direction of arrow (J) .

Rotate the 3 nd/4 rd shaft (14) in the direction of arrow (K) to position the dog (11) in the housing (13) .

Return the plate to neutral by moving in the direction of arrow (L) .

The roller (16) is in the middle notch .

Select in the direction of arrow (M) .

Engage the gear in direction (N) .

Insert the 5 th speed shaft (17) in its bore (18) .

Disengage the gear verifying that the dog (19) is positioned in the notch (20) .

Move the control to the neutral position .

Remove the bolts (21) .

Fit the stop plate .