C4AH1EF1 - 607

REPLACEMENT OF FRONT CHASSIS LEG, FRONT SECTION, PARTIAL CLOSING OF CHASSIS LEG, SHOCK ABSORBER BRACKET

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Replacement :

• bonnet
• front wing
• HEADLIGHT
• BUMPERS
• bumper stiffener
• bumper impact absorber

Removal - refitting :

• mud shield
• horns
• headlamp lower bracket
• battery
• battery support
• connector bracket
• automatic gearbox ECU

Detach :

• the electrical harnesses
• the fuse box

2 - IDENTIFICATION OF REPLACEMENT PARTS

Impact absorber support .

Front part chassis leg, Specific to repair .

Chassis leg closing .

3 - COMPOSITION

(1) Front part chassis leg .

(2) Cover plate .

(3) Front panel support .

(4) Front engine sub-frame securing bracket assembly .

4 - PART(S) REQUIRED TO CARRY OUT THE OPERATION

Impact absorber support .

Front part chassis leg, Specific to repair .

Partial closing of chassis leg .

5 - PREPARATION OF THE NEW PART

6 - TOOLING

Case part number (-).1118 including the following tools :

• rear wing clamping tool [1]
• templates for marking the front chassis legs cut-outleft-hand side [3], right-hand side [2]
• front half panel [4] - [5] positioning templates

For the method, use the cut-out marking gauge for the front chassis leg .

[1] Tool for marking out the front section of the right chassis leg .

[2] Tool for marking out the left front chassis leg section .

7 - CUTTING OUT

8 - RELEASING

9 - ADJUSTMENT

10 - WELDING

11 - PROTECTION