CONTENTS


VEHICLE / GENERAL


DATA - IDENTIFICATION

GENERAL REPAIR TIME SCHEDULE PRESENTATION

MODEL CODE 406

MODIFICATION BODY COLOURS

MODIFICATION IDENTIFICATION PLATE MARKING

NUMBERING OF THE REPAIR TIME SCHEDULE GROUPS AND SUB-GROUPS

PAINT REPAIR TIME SCHEDULE PRESENTATION


VEHICLE / GENERAL


PRECAUTIONS TO BE TAKEN

TOWING


VEHICLE / GENERAL


OPERATING INSTRUCTIONS

CATALOGUE OF THE SERVICES DOCUMENTATION - INFO FLASHES

CATALOGUE OF THE SERVICES DOCUMENTATION - INFO FLASHES

CATALOGUE OF THE SERVICES DOCUMENTATION


VEHICLE / GENERAL


MODIFICATIONS

MODIFICATION LOCATION OF BUILD CODE (DAM)

MODIFICATIONS 2000 1/2 MODEL YEAR DAM FROM 8421XX

MODIFICATIONS - METHOD(S) 406

NEW COOLANT


MECHANICAL / ENGINE / GENERAL


DATA - IDENTIFICATION

ENGINE INTRODUCTION DW10 - DW10TD ENGINE - DW10ATED ENGINE

IDENTIFICATION ENGINE - DW10 ENGINE

IDENTIFICATION ENGINE - ES9J4 ENGINE

IDENTIFICATION ENGINES - XU INJECTION

IDENTIFICATION - DATA ENGINE - EW10D ENGINE


MECHANICAL / ENGINE / GENERAL


CHECKS

CHECK : OIL TIGHTNESS OF THE ENGINES AND GEARBOXES


MECHANICAL / ENGINE / GENERAL


REMOVAL-FITTING

REMOVAL - REFITTING LOWER COVER - EW12J4 ENGINE


MECHANICAL / ENGINE / GENERAL


DRAINING - FILLING - BLEEDING

ENGINE CAPACITIES

SUCTION DRAINING ENGINE - XU INJECTION - ES ENGINE - EW/DW ENGINE


MECHANICAL / ENGINE / GENERAL


SPECIAL TOOLS USED FOR REPAIRS

PRESENTATION TOOLING ENGINE - DW10 ENGINE


MECHANICAL / ENGINE / ENGINE ASSEMBLY


DATA - IDENTIFICATION

ENGINE INTRODUCTION - EW10J4 ENGINE

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / ENGINE ASSEMBLY


FAULT(S) READING

TIGHTENING TORQUES XU ENGINES 8 VALVES - XU5JP ENGINE - XU7JP ENGINE - XU7JB ENGINE

TIGHTENING TORQUES XU ENGINES : 16 VALVES - XU7JP4 ENGINE - XU10J4R ENGINE


MECHANICAL / ENGINE / ENGINE ASSEMBLY


REMOVAL-FITTING

REASSEMBLY ENGINE (CYLINDER BLOCK) - DW10 ENGINE

REMOVAL - REFITTING POWER UNIT - ES9J4S ENGINE

REMOVAL - REFITTING POWER UNIT - EW10J4 ENGINE - EW12J4 ENGINE

REMOVAL - REFITTING STYLE COVER - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / ENGINE ASSEMBLY


OVERHAUL

DISMANTLING ENGINE (ES9J4) - ES9J4 ENGINE

DISMANTLING - DISMANTLING ENGINE - XU INJECTION


MECHANICAL / ENGINE / ENGINE ASSEMBLY


STRIPPING/REFITTING

DISMANTLING - DISMANTLING ENGINE - DW10 ENGINE


MECHANICAL / ENGINE / ENGINE ASSEMBLY


MODIFICATIONS

NEW COOLANT


MECHANICAL / ENGINE / ENGINE BLOCK


DATA - IDENTIFICATION

DATA - IDENTIFICATION CYLINDER BLOCK - XU INJECTION

IDENTIFICATION - DATA CYLINDER BLOCK - DW10 ENGINE


MECHANICAL / ENGINE / ENGINE BLOCK


OVERHAUL

REASSEMBLY 16 VALVE ENGINE(S) - (TIMING) - XU7JP4 ENGINE - XU10J4R ENGINE

REASSEMBLY 8 VALVE ENGINE(S) (TIMING) - XU5JP ENGINE - XU7JP ENGINE - XU7JB ENGINE

REASSEMBLY ENGINE (CYLINDER BLOCK) (ES9J4) - ES9J4 ENGINE

REASSEMBLY ENGINE (CYLINDER BLOCK) - XU INJECTION

REASSEMBLY ENGINE (ENGINE DRESS) - ES9J4 ENGINE

REASSEMBLY ENGINE (TIMING - HIGH PRESSURE FUEL PUMP) - DW10 ENGINE

REASSEMBLY ENGINE (TIMING) - ES9J4 ENGINE

REASSEMBLY - ASSEMBLY ENGINES - XU INJECTION


MECHANICAL / ENGINE / CRANKSHAFT


DATA - IDENTIFICATION

DATA CONNECTING RODS - DW10 ENGINE

DATA CRANKSHAFT - DW10 ENGINE

DATA PISTONS PISTON RINGS - DW10ATED ENGINE

DATA - IDENTIFICATION CONNECTING RODS - ES9J4 ENGINE

DATA - IDENTIFICATION CONNECTING RODS - XU INJECTION

DATA - IDENTIFICATION CRANKSHAFT - ES9J4 ENGINE

DATA - IDENTIFICATION CRANKSHAFT - XU INJECTION

DATA - IDENTIFICATION HALF SHELLS - XU INJECTION

DATA - IDENTIFICATION LINERS - XU7 INJECTION - XU5 INJECTION

DATA - IDENTIFICATION PISTONS - PISTON RINGS - ES9J4 ENGINE

DATA - IDENTIFICATION PISTONS - PISTON RINGS - XU INJECTION

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / CRANKSHAFT


CHECKS

CHECK LINER PROTRUSION - XU7 INJECTION - XU5 INJECTION


MECHANICAL / ENGINE / CRANKSHAFT


ADJUSTMENTS CHECK

CHECK CRANKSHAFT PULLEY - XU7 INJECTION - XU10 INJECTION


MECHANICAL / ENGINE / CRANKSHAFT


REMOVAL-FITTING

MATCHING MAIN BEARING SHELLS - ES9J4 ENGINE

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING ANCILLARY DRIVE BELT - EW7J4 ENGINE


MECHANICAL / ENGINE / CRANKSHAFT


OVERHAUL

ASSEMBLY CONNECTING RODS - PISTONS - XU INJECTION


MECHANICAL / ENGINE / CYLINDER HEAD


DATA - IDENTIFICATION

DATA CYLINDER HEAD - ES9J4 ENGINE

DATA THRUST WASHER - VALVE SPRING - DW10 ENGINE

DATA VALVE SEATS - DW10 ENGINE

DATA VALVE SEATS - ES9J4 ENGINE

DATA VALVE SPRINGS - DW10 ENGINE

DATA VALVES - DW10 ENGINE

DATA VALVES - ES9J4 ENGINE

DATA - IDENTIFICATION CYLINDER HEAD BOLT - XU INJECTION

DATA - IDENTIFICATION CYLINDER HEAD GASKET - ES9J4 ENGINE

DATA - IDENTIFICATION CYLINDER HEAD GASKET - XU INJECTION

DATA - IDENTIFICATION CYLINDER HEADS - XU INJECTION

DATA - IDENTIFICATION TIGHTENING TORQUE(S) (ES9J4S) - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

DATA - IDENTIFICATION VALVE GUIDES - ES9J4 ENGINE

DATA - IDENTIFICATION VALVE GUIDES - XU INJECTION

DATA - IDENTIFICATION VALVE SEATS - XU INJECTION

DATA - IDENTIFICATION VALVE SPRINGS - ES9J4 ENGINE

DATA - IDENTIFICATION VALVE SPRINGS - XU INJECTION

DATA - IDENTIFICATION VALVES - XU INJECTION

IDENTIFICATION - DATA CYLINDER HEAD GASKET - DW10 ENGINE

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / CYLINDER HEAD


ADJUSTMENTS

ADJUSTMENT VALVE CLEARANCES (8 VALVE ENGINE(S)) - XU5JP ENGINE - XU7JB ENGINE - XU7JP ENGINE


MECHANICAL / ENGINE / CYLINDER HEAD


REMOVAL-FITTING

REASSEMBLY ENGINE (CYLINDER HEAD) - DW10 ENGINE

REMOVAL - REFITTING CYLINDER HEAD - DW10ATED ENGINE

REMOVAL - REFITTING CYLINDER HEAD - DW10TD ENGINE

REMOVAL - REFITTING CYLINDER HEAD - ES9J4 ENGINE

REMOVAL - REFITTING CYLINDER HEAD - EW12J4 ENGINE - EW10J4 ENGINE

REMOVAL - REFITTING CYLINDER HEAD - EW7J4 ENGINE

REMOVAL - REFITTING CYLINDER HEAD - XU5JP ENGINE

REMOVAL - REFITTING CYLINDER HEAD - XU7JP ENGINE

REMOVAL - REFITTING CYLINDER HEAD - XU7JP4 ENGINE - XU10J4R ENGINE


MECHANICAL / ENGINE / CYLINDER HEAD


OVERHAUL

CYLINDER HEAD OVERHAUL - ES9J4 ENGINE

DISMANTLING - ASSEMBLY 16 VALVE CYLINDER HEAD - XU7JP4 ENGINE - XU10J4R ENGINE

DISMANTLING - ASSEMBLY 8 VALVE CYLINDER HEAD - XU5JP ENGINE - XU7JP ENGINE - XU7JB ENGINE

OVERHAUL CYLINDER HEAD - DW10 ENGINE

REASSEMBLY CYLINDER HEAD - ES9J4 ENGINE

REFITTING CYLINDER HEAD - XU INJECTION


MECHANICAL / ENGINE / TIMING


DATA - IDENTIFICATION

DATA CAMSHAFTS - DW10 ENGINE

DATA - IDENTIFICATION CAMSHAFTS - ES9J4 ENGINE

DATA - IDENTIFICATION CAMSHAFTS - XU INJECTION

DATA - IDENTIFICATION TIMING - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / TIMING


REMOVAL-FITTING

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4 ENGINE

REMOVAL - REFITTING CAMSHAFT - DW10 ENGINE

REMOVAL - REFITTING CAMSHAFT - EW10J4 ENGINE - EMISSION CONTROL CEE 95

REMOVAL - REFITTING CAMSHAFT - EW12J4 ENGINE

REMOVAL - REFITTING CAMSHAFT - EW7J4 ENGINE

REMOVAL - REFITTING CAMSHAFTS - ES9J4S ENGINE

REMOVAL - REFITTING CAMSHAFT

REMOVAL - REFITTING TIMING BELT - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING TIMING BELT - ES9J4 ENGINE

REMOVAL - REFITTING TIMING BELT - ES9J4S ENGINE

REMOVAL - REFITTING TIMING BELT - EW12J4 ENGINE

REMOVAL - REFITTING TIMING BELT - EW7J4 ENGINE

REMOVAL - REFITTING VARIABLE TIMING CAMSHAFT HUB - EW12J4 ENGINE

REMOVAL - REFITTING VARIABLE TIMING CAMSHAFT (VTC) - ES9J4S ENGINE

REMOVAL - REFITTING VTC SOLENOID VALVE (VARIABLE TIMING CAMSHAFT) - ES9J4S ENGINE - EW12J4 ENGINE


MECHANICAL / ENGINE / TIMING


OVERHAUL

REASSEMBLY 16 VALVE ENGINE(S) - (TIMING) - XU7JP4 ENGINE - XU10J4R ENGINE

REASSEMBLY 8 VALVE ENGINE(S) (TIMING) - XU5JP ENGINE - XU7JP ENGINE - XU7JB ENGINE

REASSEMBLY ENGINE (TIMING) - ES9J4 ENGINE

REASSEMBLY - ASSEMBLY ENGINES - XU INJECTION


MECHANICAL / ENGINE / TIMING


MODIFICATIONS

MODIFICATION TIMING - EW10J4 ENGINE


MECHANICAL / ENGINE / LUBRICATION


DATA - IDENTIFICATION

DATA TIGHTENING TORQUE(S), LUBRICATION - XU7JB ENGINE - XU5JP ENGINE - XU7JP ENGINE - XU7JP4 ENGINE - XU10J4R ENGINE

DATA - TIGHTENING TORQUES - LUBRICATION - XU/XUD ENGINE - ES ENGINE

DATA- IDENTIFICATION- LUBRICATION - ES9J4S ENGINE - ES9J4 ENGINE - ES9J4S ENGINE

IDENTIFICATION - ENGINE OIL FILTER CARTRIDGE - XU/XUD ENGINE - ES ENGINE - EW/DW ENGINE


MECHANICAL / ENGINE / LUBRICATION


CHECKS

CHECK OIL PRESSURE - XU5JP ENGINE - XU7JP ENGINE - XU7JB ENGINE - XU7JP4 ENGINE - XU10J4R ENGINE - ES9J4 ENGINE - ES9J4S ENGINE - DW10TD ENGINE - DW10ATED ENGINE - ES9J4S ENGINE


MECHANICAL / ENGINE / LUBRICATION


REMOVAL-FITTING

REMOVAL - REFITTING LOWER COVER - EW12J4 ENGINE

REMOVAL - REFITTING OIL PUMP - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING WATER/FLUID HEAT EXCHANGER (ENGINE) - ES9J4S ENGINE - EMISSION CONTROL CEE 2000 - ML5T GEARBOX


MECHANICAL / ENGINE / LUBRICATION


DRAINING - FILLING - BLEEDING

ENGINE CAPACITIES

SUCTION DRAINING ENGINE - XU INJECTION - ES ENGINE - EW/DW ENGINE


MECHANICAL / ENGINE / LUBRICATION


PRECAUTIONS TO BE TAKEN

MODIFICATION OIL FILTER GAUZE - ES9J4 ENGINE - EMISSION CONTROL CEE 95

RECOMMENDATIONS LUBRICANTS


MECHANICAL / ENGINE / COOLING SYSTEM


REMOVAL-FITTING

REMOVAL - REFITTING COOLANT PUMP - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING COOLANT PUMP - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING THERMOSTAT - ES9J4S ENGINE - EMISSION CONTROL CEE 2000 - ES9J4 ENGINE

REMOVAL - REFITTING WATER/FLUID HEAT EXCHANGER (ENGINE) - ES9J4S ENGINE - EMISSION CONTROL CEE 2000 - ML5T GEARBOX


MECHANICAL / ENGINE / COOLING SYSTEM


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING COOLING SYSTEM - DW10TD ENGINE - DW10ATED ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM - DW12TED4 ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM - ES9J4S ENGINE - ES9J4 ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM - ES9J4S ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM - EW7J4 ENGINE - EW10J4 ENGINE - EW12J4 ENGINE - EW10D ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM - XU7JB ENGINE


MECHANICAL / ENGINE / COOLING SYSTEM


MODIFICATIONS

NEW COOLANT


MECHANICAL / ENGINE / SUPPLY


DATA - IDENTIFICATION

DATA INJECTOR CARRIER SEALS - DW10 ENGINE

DATA INJECTOR FIXING FORK SUPPORT PIN - DW10 ENGINE

DATA {{N11151}} SYSTÈME D'INJECTION ESSENCE

DATA - IDENTIFICATION PETROL INJECTION (ES) - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / SUPPLY


ADJUSTMENTS

CYLINDER REFERENCE SENSOR AIR GAP ADJUSTMENT - DW10TD ENGINE - DW10ATED ENGINE


MECHANICAL / ENGINE / SUPPLY


REMOVAL-FITTING

REMOVAL - REFITTING ADDITIVE INJECTOR - DW12TED4 ENGINE

REMOVAL - REFITTING ADDITIVE RESERVOIR - DW12TED4 ENGINE

REMOVAL - REFITTING DIESEL FILTER ASSEMBLY - DW10TD ENGINE

REMOVAL - REFITTING FUEL FILLER NECK - DW12TED4 ENGINE

REMOVAL - REFITTING FUEL FILTER - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING FUEL FILTER - EW10J4 ENGINE - EW12J4 ENGINE - ES9J4S ENGINE

REMOVAL - REFITTING FUEL GAUGE SENDER UNIT

REMOVAL - REFITTING FUEL HIGH PRESSURE REGULATOR ON FUEL HIGH PRESSURE PUMP - DW10 ENGINE

REMOVAL - REFITTING FUEL TANK - DW12TED4 ENGINE

REMOVAL - REFITTING FUEL TANK

REMOVAL - REFITTING HIGH PRESSURE FUEL INJECTION COMMON RAIL - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING HIGH PRESSURE FUEL PUMP - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING INJECTORS - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING INJECTORS - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING INLET MANIFOLD - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING LOWER MANIFOLD - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / SUPPLY


DRAINING - FILLING - BLEEDING

BLEEDING FUEL SUPPLY SYSTEM - DW10 ENGINE

DRAINING FUEL TANK - DW12TED4 ENGINE

DRAINING FUEL TANK

REFILLING ADDITIVE RESERVOIR - DW12TED4 ENGINE


MECHANICAL / ENGINE / SUPPLY


PRECAUTIONS TO BE TAKEN

CONDITIONS FOR CARRYING OUT WORK ON THE PETROL DIRECT INJECTION SYSTEM (HPI) - EW10D ENGINE


MECHANICAL / ENGINE / SUPPLY


SPECIAL TOOLS USED FOR REPAIRS

RECOMMENDED TOOLS - DW10 ENGINE


MECHANICAL / ENGINE / SUPPLY


MODIFICATIONS

MODIFICATION LPG ECU NECAM KOLTEC - LPG DUAL-FUEL


MECHANICAL / ENGINE / EXHAUST


DATA - IDENTIFICATION

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ES9J4S/L4 ENGINE - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / EXHAUST


REMOVAL-FITTING

REMOVAL - REFITTING EXHAUST FRONT MANIFOLD - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING EXHAUST MANIFOLD - EW12J4 ENGINE

REMOVAL - REFITTING EXHAUST REAR MANIFOLD - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING PRE-CATALYSERS - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / EMISSION CONTROL


DATA - IDENTIFICATION

EMISSION CONTROL EURO 3 - EOBD


MECHANICAL / ENGINE / EMISSION CONTROL


REMOVAL-FITTING

REMOVAL - REFITTING EGR VALVE - DW10TD ENGINE - DW10ATED ENGINE


MECHANICAL / ENGINE / EMISSION CONTROL


PRECAUTIONS TO BE TAKEN

OPERATION TO BE CARRIED OUT AT 80 000 MILES (607 KM) ON THE PARTICULATE EMISSION FILTER DEVICE OF THE 406 AND (OR IN THE EVENT OF CLOGGING) - DW12TED4 ENGINE


MECHANICAL / ENGINE / IGNITION


DATA - IDENTIFICATION

IDENTIFICATION DATA IGNITION - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / IGNITION


REMOVAL-FITTING

REMOVAL - REFITTING PLUGS - ES9J4 ENGINE

REMOVAL - REFITTING PLUGS - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


MECHANICAL / ENGINE / TURBO-CHARGING


REMOVAL-FITTING

REMOVAL - REFITTING TURBOCHARGER - DW10TD ENGINE - DW10ATED ENGINE


MECHANICAL / TRANSMISSION / CLUTCH


DATA - IDENTIFICATION

BLEEDING OF THE HYDRAULIC CLUTCH CABLE - BE4 GEARBOX

OPERATION HYDRAULIC CLUTCH CONTROL - ML5T GEARBOX

PRESENTATION TOOLING CLUTCH - DW10ATED ENGINE


MECHANICAL / TRANSMISSION / CLUTCH


REMOVAL-FITTING

REMOVAL - REFITTING CLUTCH - BE4 GEARBOX

REMOVAL - REFITTING CLUTCH - ML5T GEARBOX


MECHANICAL / TRANSMISSION / CLUTCH


REPLACEMENT

REMOVAL/REFITTING OF THE CONVERTER - AL4 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


PRINCIPLES OF OPERATION

FUNCTION : OIL WEAR COUNTER (AL4) AUTOADAPTIVE AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


DATA - IDENTIFICATION

AUTOMATIC GEARBOX TOOLS AUTOMATIC GEARBOX TOOL KIT (-).0336 - 4HP20 AUTOMATIC GEARBOX

CHECK FLUID LEVEL - 4HP20 AUTOMATIC GEARBOX

DATA - IDENTIFICATION GEARBOX CONTROLS - 4HP20 AUTOMATIC GEARBOX

DIAGNOSIS OIL LEAK - 4HP20 AUTOMATIC GEARBOX

DIAGNOSIS OIL LEAK - AL4 AUTOMATIC GEARBOX

GENERAL (AUTOMATIC GEARBOX) - AL4 AUTOMATIC GEARBOX

IDENTIFICATION AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX

IDENTIFICATION BREATHER ASSEMBLIES - ML5T GEARBOX

IDENTIFICATION FORK : 5TH - ML5T GEARBOX

IDENTIFICATION OF TIGHTENING TORQUES GEARBOX CONTROLS - BE4 GEARBOX

IDENTIFICATION - DATA AUTOMATIC GEARBOX - 4HP20 AUTOMATIC GEARBOX

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ML5T GEARBOX - ML5T GEARBOX

PRECAUTIONS TO BE TAKEN AUTOMATIC GEARBOX - 4HP20 AUTOMATIC GEARBOX

PRESENTATION TOOLING GEARBOX - BE3 GEARBOX - BE3R GEARBOX - BE4 GEARBOX

PRESENTATION TOOLING GEARBOX - ML5T GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


CHECKS

CHECK : OIL TIGHTNESS OF THE ENGINES AND GEARBOXES

MECHANICAL ACTION FUNCTION : SHIFT-LOCK - AL4 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


ADJUSTMENTS CHECK

CHECK - ADJUSTMENT INPUT SHAFT BEARINGS - BE3 GEARBOX - BE4 GEARBOX

CHECK - ADJUSTMENT INPUT SHAFT BEARINGS - ML5T GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


ADJUSTMENTS

ADJUSTMENT BALL BLADE - AL4 AUTOMATIC GEARBOX

ADJUSTMENT MULTI-FUNCTION SWITCH - AL4 AUTOMATIC GEARBOX

GEARBOX CONTROLS ADJUSTMENT - AL4 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


REMOVAL-FITTING

DISMANTLING - ASSEMBLY CLUTCH HOUSING - BE4 GEARBOX

DISMANTLING - ASSEMBLY INPUT SHAFT - BE3 GEARBOX

DISMANTLING - ASSEMBLY OUTPUT SHAFT - BE3 GEARBOX - BE4 GEARBOX

DISMANTLING/ASSEMBLY DIFFERENTIAL BOX - BE3R GEARBOX - BE4 GEARBOX

REMOVAL INPUT AND OUTPUT SHAFTS - BE3 GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX FLUID TEMPERATURE SENSOR AUTOADAPTIVE (AL4) - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX INPUT SPEED SENSOR (AL4) - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX OIL PRESSURE SENSOR - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING DIFFERENTIAL BOX - BE3 GEARBOX - BE4 GEARBOX

REMOVAL - REFITTING GEAR LEVER WITH CABLES - ML5T GEARBOX

REMOVAL - REFITTING GEARBOX CASING - BE3 GEARBOX - BE4R GEARBOX

REMOVAL - REFITTING GEARBOX CONTROLS - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX CONTROLS - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX OUTPUT SPEED SENSOR - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX - BE4 GEARBOX

REMOVAL - REFITTING GEARBOX - ML5T GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER FLOW CONTROL SOLENOID - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HYDRAULIC BLOCK HARNESSES - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HYDRAULIC BLOCK - SOLENOID VALVES - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING INPUT AND OUTPUT SHAFTS - BE3R GEARBOX - BE4R GEARBOX

REMOVAL - REFITTING MULTI-FUNCTION SWITCH - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING POWER UNIT - ES9J4S ENGINE

REMOVAL - REFITTING POWER UNIT - EW10J4 ENGINE - EW12J4 ENGINE

REMOVAL - REFITTING PRESSURE AND SOLENOID VALVE REGULATORS - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING SPEEDOMETER DRIVE - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING TORQUE CONVERTER SEAL - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING TORQUE CONVERTER - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING VEHICLE SPEED SENSOR AUTOADAPTIVE AUTOMATIC GEARBOX (AL4) - AL4 AUTOMATIC GEARBOX

REPLACEMENT AUTOMATIC GEARBOX INPUT AND OUTPUT SPEED SENSORS - 4HP20 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


REPLACEMENT

DISMANTLING / ASSEMBLY GEARBOX - BE3 GEARBOX - BE4R GEARBOX

REMOVAL - REFITTING DRIVE SHAFT SEALS - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEAR CHANGE SHAFT SEAL - AL4 AUTOMATIC GEARBOX

REPLACEMENT AUTOMATIC GEARBOX FLUID TEMPERATURE SENSOR - 4HP20 AUTOMATIC GEARBOX

REPLACEMENT DRIVE SHAFT SEALS - 4HP20 AUTOMATIC GEARBOX

REPLACEMENT MULTI-FUNCTION SWITCH SELECTOR SHAFT SEAL - 4HP20 AUTOMATIC GEARBOX

REPLACEMENT MULTI-FUNCTION SWITCH - 4HP20 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


DRAINING - FILLING - BLEEDING

DRAINING / REFILLING / CHECK OF LEVEL OIL - 4HP20 AUTOMATIC GEARBOX

DRAINING/REFILLING/CHECK OF LEVEL OIL - 4HP20 AUTOMATIC GEARBOX

DRAINING/REFILLING/CHECK OF LEVEL OIL - AL4 AUTOMATIC GEARBOX

GEARBOX CAPACITY


MECHANICAL / TRANSMISSION / GEARBOX


OVERHAUL

ASSEMBLY DIFFERENTIAL - ML5T GEARBOX

ASSEMBLY GEARBOX CONTROL PLATE - ML5T GEARBOX

DIFFERENTIAL HOUSING ASSEMBLY - ML5T GEARBOX

DISMANTLING DIFFERENTIAL BOX - ML5T GEARBOX

DISMANTLING GEARBOX CONTROL PLATE - ML5T GEARBOX

DISMANTLING - ASSEMBLY CLUTCH HOUSING (SECOND ASSEMBLY) - ML5T GEARBOX

DISMANTLING - ASSEMBLY CLUTCH HOUSING (SECOND ASSEMBLY) - ML5T GEARBOX

DISMANTLING - ASSEMBLY CLUTCH HOUSING - ML5T GEARBOX

DISMANTLING - ASSEMBLY INPUT SHAFT - ML5T GEARBOX

DISMANTLING - ASSEMBLY OUTPUT SHAFT - ML5T GEARBOX

DISMANTLING - ASSEMBLY SYNCHRONISER - ML5T GEARBOX

IDENTIFICATION SYNCHRONISERS - ML5T GEARBOX

REFITTING 5TH SPEED GEAR - ML5T GEARBOX

REFITTING GEARBOX CASING - ML5T GEARBOX

REFITTING INPUT AND OUTPUT SHAFTS - GEARBOX CONTROL PLATE - ML5T GEARBOX

REMOVAL 5TH SPEED GEAR - ML5T GEARBOX

REMOVAL DIFFERENTIAL BOX - ML5T GEARBOX

REMOVAL GEARBOX CASING - ML5T GEARBOX

REMOVAL GEARBOX CONTROL AND INPUT AND OUTPUT SHAFTS PLATE - ML5T GEARBOX

REMOVAL - REFITTING FORK GUIDE BALL RACES - ML5T GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


PRECAUTIONS TO BE TAKEN

CLEANING AND REFITTING CONDITIONS GEARBOX - BE3R GEARBOX - BE4R GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


REPAIR PROCEDURE

GENERAL FUNCTION SHIFT-LOCK (AL4) - AL4 AUTOMATIC GEARBOX

MECHANICAL ACTION FUNCTION SHIFT-LOCK - 4HP20 AUTOMATIC GEARBOX

MECHANICAL ACTION FUNCTION : KEY-LOCK (ACCORDING TO SPECIFICATION) - 4HP20 AUTOMATIC GEARBOX

REPAIR PROCEDURE MB3/4HP20 AUTOMATIC GEARBOX/(AL4) AUTOADAPTIVE AUTOMATIC GEARBOX - 4HP20 AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX

REPAIR PROCEDURE / FAULT FINDING : GEARBOX - 4HP20 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


SPECIAL TOOLS USED FOR REPAIRS

PRESENTATION TOOLING DRIVE SHAFTS - AL4 AUTOMATIC GEARBOX - 4HP20 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / GEARBOX


MODIFICATIONS

MODIFICATION 5TH GEAR COVER - ML5T GEARBOX

MODIFICATION 5TH GEAR STOP RING - ML5T GEARBOX

MODIFICATION BEARING SUPPORT PLATE - ML5T GEARBOX

MODIFICATION REVERSE SLIDING GEAR SHAFT - ML5T GEARBOX


MECHANICAL / TRANSMISSION / DRIVE SHAFTS


PRINCIPLES OF OPERATION

PRESENTATION DRIVE SHAFTS


MECHANICAL / TRANSMISSION / DRIVE SHAFTS


REMOVAL-FITTING

REMOVAL - REFITTING DRIVE SHAFTS - 4HP20 AUTOMATIC GEARBOX

REMOVAL - REFITTING DRIVE SHAFTS - AL4 AUTOMATIC GEARBOX


MECHANICAL / TRANSMISSION / DRIVE SHAFTS


REPLACEMENT

REPLACEMENT DRIVE SHAFT BEARING ALL TYPES

REPLACEMENT DRIVE SHAFT GAITERS TYPE GLAENZER SPICER (GKN)

REPLACEMENT DRIVE SHAFT GAITERS TYPE PSA

REPLACEMENT DRIVE SHAFT SEALS - 4HP20 AUTOMATIC GEARBOX

REPLACEMENT GAITER BEARING AT GEARBOX END (MB3 DRIVE SHAFT)


MECHANICAL / TRANSMISSION / DRIVE SHAFTS


REPAIR PROCEDURE

USE LIGAREX CLIPS


MECHANICAL / TRANSMISSION / WHEELS


MODIFICATIONS

MODIFICATION WHEEL BOLTS DAM FROM 857689


MECHANICAL / SUSPENSION / GENERAL


DATA - IDENTIFICATION

DATA TIGHTENING TORQUES FRONT SUSPENSION


MECHANICAL / SUSPENSION / GENERAL


ADJUSTMENTS

SETTING THE REFERENCE HEIGHT - ADJUSTMENT SUSPENSION


MECHANICAL / SUSPENSION / FRONT ANTI -ROLL BAR


REMOVAL-FITTING

REMOVAL - REFITTING FRONT ANTI-ROLL BAR MOUNTING


MECHANICAL / SUSPENSION / FRONT SHOCK ABSORBER


REMOVAL-FITTING

REMOVAL - REFITTING FRONT SUSPENSION STRUT

REPLACEMENT FRONT SUSPENSION SHOCK ABSORBERS


MECHANICAL / SUSPENSION / REAR SUSPENSION


REPLACEMENT

REMOVAL - REFITTING REAR ANTI-ROLL BAR MOUNTINGS


MECHANICAL / SUSPENSION / REAR DAMPER


REMOVAL-FITTING

REMOVAL - REFITTING REAR DAMPER


MECHANICAL / FRONT AXLE / GENERAL


DATA - IDENTIFICATION

DATA TIGHTENING TORQUES FRONT SUSPENSION


MECHANICAL / FRONT AXLE / GENERAL


ADJUSTMENTS

SETTING THE REFERENCE HEIGHT - ADJUSTMENT SUSPENSION


MECHANICAL / FRONT AXLE / FRONT PIVOT


REMOVAL-FITTING

REMOVAL - REFITTING FRONT PIVOT

REMOVAL - REFITTING FRONT SUSPENSION FLEXIBLE MOUNTINGS

REMOVAL - REFITTING FRONT WISHBONE

REMOVAL - REFITTING PIVOT BALL JOINT

REPLACEMENT FRONT WHEEL BEARING


MECHANICAL / REAR AXLE / GENERAL


DATA - IDENTIFICATION

IDENTIFICATION, DATA, TIGHTENING TORQUE(S)


MECHANICAL / REAR AXLE / GENERAL


ADJUSTMENTS

SETTING THE REFERENCE HEIGHT - ADJUSTMENT SUSPENSION


MECHANICAL / REAR AXLE / GENERAL


REMOVAL-FITTING

REMOVAL - REFITTING REAR SUSPENSION


MECHANICAL / REAR AXLE / GENERAL


REPLACEMENT

REMOVAL - REFITTING REAR CROSSMEMBER FLEXIBLE MOUNTING

REPLACEMENT FRONT FLEXIBLE MOUNT OF THE REAR LONGITUDINAL ARM DAM FROM 849589


MECHANICAL / REAR AXLE / GENERAL


MODIFICATIONS

MODIFICATION REAR SUSPENSION


MECHANICAL / REAR AXLE / REAR PIVOT


REMOVAL-FITTING

REMOVAL - REFITTING FRONT UPPER ARM

REMOVAL - REFITTING REAR HORIZONTAL ARM

REMOVAL - REFITTING REAR LOWER ARM

REMOVAL - REFITTING REAR PIVOT

REMOVAL - REFITTING REAR UPPER ARM

REPLACEMENT REAR HUB-BEARING


MECHANICAL / REAR AXLE / REAR PIVOT


REPLACEMENT

REPLACEMENT REAR HORIZONTAL ARM FLEXIBLE MOUNTING

REPLACEMENT REAR LOWER ARM FLEXIBLE MOUNTING

REPLACEMENT REAR PIVOT MOUNTING


MECHANICAL / STEERING / GENERAL


MODIFICATIONS

NEW STEERING RACK ROTATION PREVENTION TOOL


MECHANICAL / STEERING / STEERING WHEEL


REMOVAL-FITTING

REMOVAL - REFITTING AIR BAG ECU

REMOVAL - REFITTING DRIVER'S AIRBAG SYSTEM


MECHANICAL / STEERING / STEERING WHEEL


REPLACEMENT

REMOVAL - REFITTING DRIVER'S AIR BAG


MECHANICAL / STEERING / STEERING WHEEL


PRECAUTIONS TO BE TAKEN

DISCARDING CENTRALISED SYSTEM FOR AIRBAG(S) AND SEATBELTS


MECHANICAL / STEERING / STEERING WHEEL


SPECIAL TOOLS USED FOR REPAIRS

SETTING UP TOOLS


MECHANICAL / STEERING / STEERING COLUMN


REMOVAL-FITTING

REMOVAL - REFITTING STEERING COLUMN


MECHANICAL / STEERING / STEERING COLUMN


MODIFICATIONS

MODIFICATION STEERING COLUMN REMOVAL-REFITTING METHOD


MECHANICAL / STEERING / STEERING LOCK


REPAIR PROCEDURE

MECHANICAL ACTION FUNCTION SHIFT-LOCK - 4HP20 AUTOMATIC GEARBOX

MECHANICAL ACTION FUNCTION : KEY-LOCK (ACCORDING TO SPECIFICATION) - 4HP20 AUTOMATIC GEARBOX


MECHANICAL / STEERING / STEERING RACK


CHECKS

ADJUSTMENT STEERING RACK DAMPER (PLASTIC DAMPER BOLT)


MECHANICAL / STEERING / STEERING RACK


REMOVAL-FITTING

REMOVAL - REFITTING DISTRIBUTION VALVE - POWER STEERING

REMOVAL - REFITTING RACK DAMPER (METAL DAMPER BOLT)

REMOVAL - REFITTING STEERING MECHANISM

REMOVAL - REFITTING STEERING RACK DAMPER (PLASTIC DAMPER BOLT)

REMOVAL - REFITTING : STEERING ASSEMBLY TRACK RODS - VARIABLE POWER STEERING


MECHANICAL / STEERING / STEERING RACK


MODIFICATIONS

MODIFICATION STEERING RACK DAMPER


MECHANICAL / POWER STEERING / GENERAL


DATA - IDENTIFICATION

RECOMMENDATIONS POWER STEERING FLUID (SERVICE)


MECHANICAL / POWER STEERING / GENERAL


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING HYDRAULIC CIRCUIT


MECHANICAL / BRAKES / GENERAL


CHECKS

CHECK : EMERGENCY BRAKING ASSISTANCE, SYSTEM ADAM CONTINENTAL TEVES


MECHANICAL / BRAKES / GENERAL


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / FRONT DISC BRAKES


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / REAR DISC BRAKES


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / REAR DRUM BRAKES


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / BRAKE PIPES


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / BRAKE SERVO


CHECKS

CHECK : VACUUM CIRCUIT


MECHANICAL / BRAKES / MASTER CYLINDER


REMOVAL-FITTING

REMOVAL - REFITTING MASTER CYLINDER


MECHANICAL / BRAKES / MASTER CYLINDER


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / BRAKES / HANDBRAKE


ADJUSTMENTS

ADJUSTMENT HANDBRAKE


MECHANICAL / BRAKES /


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / ABS/TRACTION CONTROL / GENERAL


CHECKS

CHECK : EMERGENCY BRAKING ASSISTANCE, SYSTEM ADAM CONTINENTAL TEVES


MECHANICAL / ABS/TRACTION CONTROL /


DRAINING - FILLING - BLEEDING

CAPACITY BRAKE SYSTEM

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


MECHANICAL / ABS/TRACTION CONTROL /


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING : BRAKE SYSTEM


BODYWORK / GENERAL


DATA - IDENTIFICATION

RECOMMENDED PRODUCTS MECHANICAL


BODYWORK / FRONT SECTION / FRONT BUMPER


REMOVAL-FITTING

REMOVAL - REFITTING FRONT BUMPER - COUPE

REMOVAL - REFITTING FRONT BUMPER - ESTATE


BODYWORK / FRONT SECTION / WINDSCREEN


DATA - IDENTIFICATION

IDENTIFICATION BONDING KIT GLASS

IDENTIFICATION TOOLS FOR GLASS


BODYWORK / FRONT SECTION / FRONT SUB-FRAME


REMOVAL-FITTING

REMOVAL - REFITTING SUB-FRAME


BODYWORK / REAR SECTION / GENERAL


MODIFICATIONS

CHANGE IN ROUTING OF THE FUEL FILLER CAP OPENING CONTROL CABLE


BODYWORK / REAR SECTION / REAR SCREEN


DATA - IDENTIFICATION

IDENTIFICATION BONDING KIT GLASS

IDENTIFICATION TOOLS FOR GLASS


BODYWORK / SIDE STRUCTURE / HINGED FRONT DOORS


REMOVAL-FITTING

REMOVAL - REFITTING FRONT DOOR


BODYWORK / SIDE STRUCTURE / REAR-VIEW MIRROR


REPLACEMENT

REPLACEMENT MIRROR GLASS


BODYWORK / SIDE STRUCTURE / FRONT DOOR GLASS


DATA - IDENTIFICATION

IDENTIFICATION BONDING KIT GLASS

IDENTIFICATION TOOLS FOR GLASS


BODYWORK / SIDE STRUCTURE / DOOR PANEL TRIM


REMOVAL-FITTING

REMOVAL - REFITTING DOOR TRIM PAD


BODYWORK / SIDE STRUCTURE / HINGED REAR DOOR WINDOW


REPLACEMENT

REPLACEMENT THE REAR DOOR GLASS MOTOR - ESTATE


BODYWORK / BODY / GENERAL


DATA - IDENTIFICATION

IDENTIFICATION INJECTION OF FOAM INTO HOLLOW AREAS


EQUIPMENT / GENERAL


DATA - IDENTIFICATION

FOREWORD STRUCTURE

IDENTIFICATION SYMBOLS FOR RESISTANCE WELDING EQUIPMENT

IDENTIFICATION SYMBOLS USED IN THE BODY METHODS


EQUIPMENT / SMALL BODY FITTINGS / WINDSCREEN WIPERS


REMOVAL-FITTING

REMOVAL - REFITTING {{N11603}} ENSEMBLE CAPTEUR DE LUMINOSITÉ ET CAPTEUR DE PLUIE


EQUIPMENT / LIGHTING / GENERAL


REMOVAL-FITTING

REMOVAL - REFITTING {{N11603}} ENSEMBLE CAPTEUR DE LUMINOSITÉ ET CAPTEUR DE PLUIE


EQUIPMENT / LIGHTING / FRONT HEADLIGHTS


REMOVAL-FITTING

REMOVAL - REFITTING HEADLAMPS

REMOVAL - REFITTING HEADLAMPS


EQUIPMENT / LIGHTING / TAIL LAMPS


REPLACEMENT

REPLACEMENT TAIL LAMP FINISHER


EQUIPMENT / LIGHTING / FOG LAMPS


REMOVAL-FITTING

REMOVAL - REFITTING LONG-RANGE HEADLAMPS


EQUIPMENT / FASCIA / GENERAL


REMOVAL-FITTING

REMOVAL - REFITTING {{N11603}} ENSEMBLE CAPTEUR DE LUMINOSITÉ ET CAPTEUR DE PLUIE


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


CHECKS

CHECKS AFTER REPAIR


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


REMOVAL-FITTING

REMOVAL - REFITTING AIR BAG ECU


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


REPLACEMENT

REPLACEMENT OF THE PRE-TENSIONING COMPONENTS AFTER TRIGGERING OF THE AIRBAG AND THE BELTS - INSTRUCTION FOR REPLACEMENT OF FAULTY PARTS AND REPAIRABILITY OF THE HARNESS


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


PRECAUTIONS TO BE TAKEN

PRECAUTIONS TO BE TAKEN AIR BAGS

SAFETY INSTRUCTIONS AIRBAG


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


REPAIR PROCEDURE

REPAIR PROCEDURE AIR BAGS


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


SPECIAL TOOLS USED FOR REPAIRS

MODIFICATION TO THE EQUIPMENT(-).1325

SETTING UP TOOLS


EQUIPMENT / FRONT SEATS / SIDE AIRBAG


ANALYSIS OF THE RESULTS

ANALYSIS OF THE RESULTS


EQUIPMENT / REAR SEATS / GENERAL


REMOVAL-FITTING

REMOVAL - REFITTING REAR SEAT BACKREST

REMOVAL - REFITTING REAR SEAT CUSHION


EQUIPMENT / REAR SEATS / REAR SEAT


REMOVAL-FITTING

REMOVAL - REFITTING RELEASE MECHANISM


EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG


REMOVAL-FITTING

REMOVAL - REFITTING AIR BAG ECU


EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG


PRECAUTIONS TO BE TAKEN

PRECAUTIONS TO BE TAKEN AIR BAGS

SAFETY INSTRUCTIONS AIRBAG


EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG


REPAIR PROCEDURE

REPAIR PROCEDURE AIR BAGS


EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG


SPECIAL TOOLS USED FOR REPAIRS

SETTING UP TOOLS


EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG


ANALYSIS OF THE RESULTS

ANALYSIS OF THE RESULTS


EQUIPMENT / INTERIOR TRIM / SEAT BELTS


REPLACEMENT

REPLACEMENT OF THE PRE-TENSIONING COMPONENTS AFTER TRIGGERING OF THE AIRBAG AND THE BELTS - INSTRUCTION FOR REPLACEMENT OF FAULTY PARTS AND REPAIRABILITY OF THE HARNESS


EQUIPMENT / INTERIOR TRIM / SEAT BELTS


PRECAUTIONS TO BE TAKEN

PRECAUTIONS TO BE TAKEN AIR BAGS


EQUIPMENT / INTERIOR TRIM / SEAT BELTS


SPECIAL TOOLS USED FOR REPAIRS

MODIFICATION TO THE EQUIPMENT(-).1325


EQUIPMENT / INTERIOR TRIM / SEAT BELTS


MODIFICATIONS

DEVELOPMENT ON THE SEAT BELT FASTENER


EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS


PRECAUTIONS TO BE TAKEN

DISCARDING CENTRALISED SYSTEM FOR AIRBAG(S) AND SEATBELTS


EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS


SPECIAL TOOLS USED FOR REPAIRS

MODIFICATION TO THE EQUIPMENT(-).1325


EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS


MODIFICATIONS

DEVELOPMENT ON THE SEAT BELT FASTENER


EQUIPMENT / INTERIOR TRIM / SEAT BELTS


SPECIAL TOOLS USED FOR REPAIRS

MODIFICATION TO THE EQUIPMENT(-).1325


EQUIPMENT / HEATING/VENTILATION / GENERAL


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - BLEEDING REFRIGERANT CIRCUIT


EQUIPMENT / HEATING/VENTILATION / GENERAL


PRECAUTIONS TO BE TAKEN

PRECAUTIONS TO BE TAKEN AIR CONDITIONING


EQUIPMENT / HEATING/VENTILATION / HEATER


REMOVAL-FITTING

REMOVAL - REFITTING HEATER


EQUIPMENT / HEATING/VENTILATION / HEATING/VENTILATION CONTROL


REMOVAL-FITTING

REMOVAL - REFITTING HEATER PANEL


EQUIPMENT / HEATING/VENTILATION / AIR CONDITIONING COMPRESSOR


CHECKS

CHECK FILLING THE COMPRESSOR WITH OIL


EQUIPMENT / HEATING/VENTILATION / AIR CONDITIONING COMPRESSOR


REMOVAL-FITTING

REMOVAL - REFITTING AIR CONDITIONING COMPRESSOR - DW10TD ENGINE - DW10ATED ENGINE

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4 ENGINE

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING ANCILLARY DRIVE BELT - EW7J4 ENGINE

REMOVAL - REFITTING COMPRESSOR DRIVE PULLEY - AIR CONDITIONING


EQUIPMENT / SUN ROOF /


DATA - IDENTIFICATION

IDENTIFICATION BONDING KIT GLASS

IDENTIFICATION TOOLS FOR GLASS


ELECTRICAL / GENERAL


DATA - IDENTIFICATION

RECOMMENDED PRODUCTS ELECTRICAL


ELECTRICAL / ELECTRICAL / STARTING


REMOVAL-FITTING

REMOVAL - REFITTING STARTER - ES9J4S ENGINE - EMISSION CONTROL CEE 2000


ELECTRICAL / ELECTRICAL / CURRENT GENERATION


REMOVAL-FITTING

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4 ENGINE

REMOVAL - REFITTING ANCILLARY DRIVE BELT - ES9J4S ENGINE - EMISSION CONTROL CEE 2000

REMOVAL - REFITTING ANCILLARY DRIVE BELT - EW7J4 ENGINE


ELECTRICAL / CONNECTIONS / GENERAL


CHECKS

CHECK CONTINUITY AND INSULATION OF WIRE(S)


ELECTRICAL / CONNECTIONS / GENERAL


MODIFICATIONS

MODIFICATION FRONT DOOR LOCK STALK CONNECTORS DAM TO 08575


ELECTRICAL / MISCELLANEOUS / ANTI-THEFT ALARM


REPAIR PROCEDURE

FITTING : ANTI-THEFT DEVICE


ELECTRICAL / MISCELLANEOUS / ANTI-THEFT ALARM


FITTING

FITTING ALARM


ELECTRICAL / RADIO / RADIO


FITTING

FITTING OF AUDIO EQUIPMENT AS AN ACCESSORY FROM VIN NUMBER 80800001 - COUPE


DEALER FIT / GENERAL


DATA - IDENTIFICATION

RECOMMENDED PRODUCTS ELECTRICAL


SPECIAL TOOLS USED FOR REPAIRS / GENERAL


DATA - IDENTIFICATION

IDENTIFICATION TOOLS FOR GLASS

PRESENTATION TOOLING CLUTCH - DW10ATED ENGINE

PRESENTATION TOOLING GEARBOX - BE3 GEARBOX - BE3R GEARBOX - BE4 GEARBOX

PRESENTATION TOOLING GEARBOX - ML5T GEARBOX

TOOLING HDI ENGINE - DW10TD ENGINE - DW10ATED ENGINE - DW12TED4 ENGINE


SPECIAL TOOLS USED FOR REPAIRS / GENERAL


SPECIAL TOOLS USED FOR REPAIRS

NEW SPECIAL TOOLS

PRESENTATION TOOLING DRIVE SHAFTS - AL4 AUTOMATIC GEARBOX - 4HP20 AUTOMATIC GEARBOX

PRESENTATION TOOLING ENGINE - DW10 ENGINE

RECOMMENDED TOOLS - DW10 ENGINE


SPECIAL TOOLS USED FOR REPAIRS / GENERAL


MODIFICATIONS

NEW STEERING RACK ROTATION PREVENTION TOOL